( Close the acetylene blowpipe valve. An oxygen cylinder with over 2,000 psi in it becomes a lethal projectile if it falls over and its cylinder valve. What to do?. Procedures. 7 – Oxy-Acetylene Equipment Safety; 1. In conformance with C. General mechanical skills in concrete, machining, and alignment/setting. Safety glasses or goggles are primary eye protection, welding hoods, face-shields, or visors are secondary eye protection. Safety and Accident Prevention General Safe assembly, setting up and closing down procedure Safe control of welding fumes and gases Personal protection Fire hazards Welding in confined spaces Awareness of welding environment Oxy-acetylene Welding Safe storage, handling and use of compressed gases. During this course the delegates will carry out the following: Inspection procedures for gas controlled equipment – Code 7. With the addition of a Cutting Torch the Oxy-acetylene Welding Unit becomes an efficient tool for the cutting of metals. Understanding such hazards as cylinders in fires is essential. • SECTION 3. General shop safety procedures 4. Safety: The burning issue in oxyfuel torch use acetylene is the gas that is used most for welding. check the boxes as the Requalifier completes the steps, interrupting only to prevent a safety hazard or to request further clarification on a step or safety issue. How to Convert from Acetylene to an Alternative Fuel The Acetylene Shortage Acetylene has been the cutting fuel of choice for oxy-welding, brazing, and cutting because it reaches the highest possible temperature, provides clean, efficient cuts, and offers versatility. WELD 151 S,F,W,Sp 1-6 credits INTRO TO OXY-ACETYLENE RE Covers basic principles, procedures, and safety in using oxy-acetylene equipment. The most common use of acetylene is as a raw material for the production of various organic chemicals including 1,4-butanediol, which is widely used in the preparation of polyurethane and polyester plastics. Safety Precautions These safety precautions contain the basic information needed to install, operate, maintain, and repair our equipment. Oxy-Acetylene Welding Fusion Welding Leftward Welding Heat parent metal. The course will benefit any student working toward a career in the welding field or a career in which welding skills are required. MEM05003B - Perform soft soldering. Careless use of oxy/fuel torches has caused many fires. Practice safety rules associated with welding and weld inspection. Our estimates indicate that up to one third of acetylene cylinders bought from all retail outlets are not transported responsibly. Vapour of the solvent is carried away as impurity when the acetylene is extracted from the gas receptacle. Do not place acetylene cylinders in a horizontal position. Once you complete the Oxy-Acetylene Welding and Cutting course, you will be able to confidently: • Perform basic welding, heating and cutting procedures;. Chemical name :acetylene Other means of identification. OXY ACETYLENE GAS WELDING EQUIPMENT. Following a major review of legislation in 2014, acetylene was placed under The Acetylene Safety (England and Wales and Scotland) Regulations (15). basic welding skills and print reading. ( Open the acetylene blowpipe valve for 2 seconds and check the delivery gauge. PPE is required in the Laney College welding lab. 2 Work health and safety CPCPCM2052A Weld using oxy. Acetylene is an unstable gas and requires specific handling and storage procedures. They cover most hazards you may encounter and explain briefly how to avoid them. Action to be taken in the event the equipment becomes unsafe. Warning sign wording, if necessary, is in black lettering on a yellow background. Construction Safety Plan 3 The following Construction Safety Plan provides management procedures for the health and safety of all personnel on site and at the workplace and is to be followed at all times and read in conjunction with current Workplace Health, Safety. 10 titles in all. Oxy Acetylene Welding: This is a very popular way to gas weld because it produces a lot of heat as a result of acetylene and oxygen combustion, and it's relatively easy to regulate. Acetylene - if the cylinder is involved in a fire or has suffered a flashback and NO flashback arrestor fitted then the cylinder could suffer acetylene decomposition. Assist in the instruction of students in learning of all welding processes and procedures including MIG, TIG, Stick, Soldering, Oxy-Acetylene, cutting torch, and plasma cutter. Only experienced and properly instructed persons should handle gases under pressure. Follow all assigned safety procedures. 2Marking goods with UN number and Proper Shipping Name. Inspect all equipment before welding. AS 4289—1995 Australian Standard® Oxygen and acetylene gas reticulation systems This is a free 7 page sample. Oxy-acetylene torches can be used for a variety of processes, and is one of the many things that can be used to weld aluminum. Oxy-Acetylene Welding. 23 Forms, Training Plans, Northern Michigan, Michigan Technological University, Mine Safety Training, New Miner Training, Part 46, Part 48, and MSHA Training. that serves as an acetylene tank key. Oxy-fuel cutting is a process in which a combination of fuel gases and oxygen is used to cut metals with a torch. Stand aside – When slowly opening the cylinder valve, always stand to the side of the. This procedure was developed in an effort to assist the Department of Environmental Health and Safety and the. check the boxes as the Requalifier completes the steps, interrupting only to prevent a safety hazard or to request further clarification on a step or safety issue. Occupational Safety Solutions provide fully compliant and professional Safe Work Method Statement (SWMS templates) Templates which include pre-written generic step-by-step work processes, possible hazards and safety controls. Make sure torch valves are closed. The Plant and Equipment Risk Management Forms and Safe Work Procedure templates have been designed as generic guides to assist workplaces with assessing plant risks and developing safe work procedures. Procedures: 1. 1 Scope and Application A. The cylinders are packed with porous materials, then filled to around 50% capacity with acetone, as acetylene is acetone soluble. The lap joint is seldom used in aircraft structures when welding with oxy-acetylene, but is commonly used and joined by spot welding. • They occur either because the torch tip touched the work or because of insufficient gas pressure. Emphasis will be placed on the preparation and testing of welded joints. 62 bar (9 psi) unless equipment has been designed to meet HSE 7Exemption Certificate No2 and British Compressed Gases Association Code of Practice CP6 The safe distribution of acetylene in the pressure range 0-1. Use proper safety procedures when welding and oxy- acetylene cutting. cutting apparatus. Department of Public Safety. Proper operation of oxy-fuel heating tips • SECTION 6. You will also perform some fusion and braze welding and cutting. Regulators can fail in two ways - by the controlled forward flow of gas which is known as regulator creep or by the reverse flow of another gas in the gas lines. It is extremely versatile and affordable. The documented record of a weld design is known as the Procedure Qualification Record (PQR, WPQR). • Open cylinder valves correctly. Assisting first class welders 6. In this program, you’ll gain skills in many types of welding techniques, including shielded metal-arc welding, oxy-acetylene welding, MIG and TIG welding. Procedures: 1. Oxy acetylene welding also makes use of electrodes, but instead of an arc generated by current, an oxy acetylene torch provides the energy for welding. Maintain equipment to maximize safety and productivity. WELD 151 S,F,W,Sp 1-6 credits INTRO TO OXY-ACETYLENE RE Covers basic principles, procedures, and safety in using oxy-acetylene equipment. UNSAFE ACT OR CONDITION AND RECOMMENDATIONS FOR CORRECTION: FRA'S Garage Site Safety Manual (Publication 04-A-3) calls for the following procedures when performing oxy/acetylene welding and cutting. The use of oxygen and acetylene as welding gases dates back to the 1890's. An oxy-acetylene torch, also known as a blow torch, is a dangerous cutting system, but it's also a powerful and useful tool if you need to cut steel. Prerequisites: None 2 hours weekly (0-2) A study of oxy-acetylene equipment, types of flames, general safety precautions, and flame-. Emphasis will be placed on the preparation and testing of welded joints. And to do some types of welding or oxy-acetylene cutting you must have cylinders of compressed gases – oxygen or fuel gases – in your facility. Ÿ Ÿ Mechanical ventilation is required if space is less than 10,000 cubic. 17 Acetylene A. Accidents don't need to happen. Water may be ineffective, but should be used to keep fire-exposed containers cool. Cutting with the oxy-fuel process is just the opposite from of welding. The Welding Technology program provides students with training in oxy-acetylene cutting, AC/DC shielded metal arc welding, gouging, semi-automatic gas metal arc welding, flux core welding and tungsten inert gas welding. Proper operation of oxy-fuel heating tips • SECTION 6. Containers should not be stored in conditions likely to encourage corrosion. Safety is a full-time responsibility. Action to be taken in the event the equipment becomes unsafe. Safety glasses or goggles are primary eye protection, welding hoods, face-shields, or visors are secondary eye protection. Also referred to as Occupational Health, Safety and Environmental (OHSE) and Workplace Health, Safety and Environmental (WHSE) this is your total safety management solution. Figure 41-5. the Risk Assessment procedure for a Oxy Welding/Cutting Equipment. Purge and check for constant acetylene gas flow. 5) Drain acetylene by opening acetylene torch valve for a moment, then close again. Paint Shakers. inhalation of noxious fumes. Regular maintenance should avoid these situations. Enhance your existing workplace safety systems with Safe Operating Procedures. Sturdy footwear to be worn at all times. Intertek offers writing of welding procedures and welder training to British, European and American welding qualification codes. MEM13014A- Apply principles of occupational health and safety in the work environment. OXY ACETYLENE GAS WELDING EQUIPMENT. There is also a workplace assessment tool and a permit to work form. I just couldn't stand to look at that very bright flame, the glasses helped but it was hard to work with themmaybe I should have tried harder but for me, it was just easier to give up using that fuel combo. Carry out oxy acetylene welding procedures. 3 Welding Equipment. Nothing beats oxy-acetylene for welding quality ; Acetylene is the hottest and most efficient of all fuel gases for all types of welding. Successful completion of each semester and/or permission of the instructor is required for acceptance into the next semester. as well as on oxy-acetylene procedures. 1 – Safety for Oxyacetylene Welding Rev Date:06/03/2014 Printed copies of this document are uncontrolled. Open your oxygen bottle all the way. Department of Labor, Occupational Safety and Health Administration (OSHA) under the general industry standard 29 CFR 1910. Reviewed: DD Month Year Reviewed: 03 February 2017 Hot Work Procedures Many aspects of maintenance and engineering work involve Welding, Burning, Cutting, Grinding and working with Bitumen boilers etc. Personal Safety Equipment The correct safety equipment must be used when using the oxy-acetylene equipment. using an oxy-fuel torch Work effectively in a team to deliver desired results at the workplace:- Organised working procedure within a team at site Work according to personal health, safety and environment protocol at construction site: Importance of Health & Safety aspects & measures to be followed while working. Mobile Oxy-Acetylene/Propane Units Operators should always follow the Manufacturer’s instructions for the specific equipment in use. Define oxyacetylene. Simple welding to meet American Welding Society (AWS) codes and standards 8. Over the years our SWMS have passed the strictest scrutiny from safety officers across Australia and our friendly. SAFE OPERATING PROCEDURES. Oxygen and Acetylene. Personal safety apparel, such as goggles, hand shields, gloves, leather. Read All Instructions - failure to follow the safety rules listed below and other basic safety precautions may result in serious personal injury. Use proper safety procedures when welding and oxy- acetylene cutting. • Understand the rules and procedures involved when handling oxy. Some of the methods covered in depth are: arc, oxy-acetylene, MIG, and TIG welding. a unique combination of safety and health risks to employees in many industries. Doc #OH&S 18. Arc Welding with accepted electrodes (E6011, E6013, E7018) in the flat position, butt, lap and fillet, using light gauge and 1/4 plate metal. Disability Standards for Education (Commonwealth 2005) For the purposes of considering a request for Reasonable Adjustments under the Disability Standards for Education (Commonwealth 2005), inherent requirements for this subject are articulated in the Unit Description, Learning Outcomes, Graduate Attributes and Assessment Requirements of this entry. DO NOT use this system unless you have received authorization from the Shop Manager. Regulators can fail in two ways - by the controlled forward flow of gas which is known as regulator creep or by the reverse flow of another gas in the gas lines. Emphasis is placed on safety at all times. Oxy-acetylene Welding and Cutting 1,000. Laborers’ Training Program of Northern Nevada. Attached to these cylinders are two regulators whose function is to reduce the cylinder pressure to a. When these activities are carried out in direct contact or in close proximity to flammable or combustible substances there is the. Hours: 110. The combination of oxygen and acetylene produces a flame temperature over 6000 degrees Fahrenheit making it ideal for welding and cutting. CNC Cutting Machines. Storing and transporting oxy acetylene. Health and Safety Department (51-4255; Health. Complete the Oxygen/Acetylene Safety Exam with 100% accuracy (CS. explosion. Our unique approach provides customers a “Technical Efficiency Program” where every purchase is accompanied by complimentary welding safety, quality, productivity, qualification training and consulting. Compatible with all devices. Tire and rim safety training be provided to maintenance personnel who service tires and rims. Covers basic principles, procedures, and safety in using oxy-acetylene equipment. Where none of the above is reasonably practicable, the gas cylinder should be secured in a safe place close to the point of use and removed to storage in one of the above locations as soon as possible after use. Brazing copper pipes safe work method statement is a 14 page document compliant with statute OHS reporting requirements. Open the acetylene blowpipe valve slightly and light the blowpipe with a flint lighter. Other rules relating to the use of high-pressure gas bottles/cylinders/ containers also apply. Describe oxygen and acetylene regulator types and gauges. F – Pressure and Non-Destructive Testing methods. This original protocol caused much misinformation to circulate about the behaviour of acetylene in response to fire - and in turn influenced the Health and Safety Executive and many ancillary bodies, such as insurers, to recommend that oxy-acetylene should be replaced by oxy-propane where possible. For an excellent tutorial on the subject, download and read the free Gas Cylinder Safety for Welding & Cutting (PDF) prepared by Stony Brook University. Cuts material from gauge up to 32 in thickness; type of cutting process will determine the maximum thickness ability. Remember: Safety First. Bulk acetylene can be also used as a raw material in the chemicals process-ing industry for the production of organic compounds, including acetaldehyde, acetic acid and acetic. Prepare metal for welding, then tack weld at each end. The plant produces, repackages, and distributes acetylene used in welding. This Standard applies to equipment supplied from portable or mobile gas cylinders, inclusive of manifolded packs of cylinders. no fuel gas is required or should be used. ATP 69-374 (04/2009) Apprentice Training Section. Demonstrate the use of an oxy-acetylene torch to cut materials. CanterburyDTC offers all types of welding training. acetylene in a safe condition inside the cylinder. Describe proper methods of storing, using and shipping gas cylinders. Learning Objectives 1. use of acetylene. Welding Safety Procedures Printed copies of this document are uncontrolled. Oxy-Acetylene/Propane Gases Safety e-learning should take approximately 1 hr to complete. Under Regulation 4. Goggles (or equivalent) with the correct shade lens must be worn when welding or cutting. CAREFULLY REVIEW ALL SAFETY INFORMATION. Skill Demonstration Learning. , fire extinguishers, breathing apparatus, eye protection, ventilated gas cabinets, etc. Turn the adjusting screws on each. The use of oxygen and acetylene as welding gases dates back to the 1890's. Simple burning by hand with oxy-acetylene 5. The full day oxy-fuel training workshop is designed for all personnel engaged in or supervising oxy-fuel cutting and / or burning. SAG - Setup Oxy-Acetylene Equipment 4. It identifies known hazards and risks, and outlines the control measures to be implemented to eliminate or minimise the risk of death, injury or illness generated from the brazing of copper pipes. When mixed together in correct proportions within a hand-held torch or blowpipe, a hot flame is produced with a temperature of about 3,200°C. Identify safety equipment used in welding and oxy- acetylene. Ethane is by far the least expensive C2 hydrocarbon, but it cannot be converted to vinyl chloride with high selectivity (21). Construction Safety Plan 3 The following Construction Safety Plan provides management procedures for the health and safety of all personnel on site and at the workplace and is to be followed at all times and read in conjunction with current Workplace Health, Safety. It has many of the physical properties of acetylene, but lacks its shock sensitivity, and therefore, can be stored and shipped in lighter containers. Health and safety in welding. Active Gas welding, Unit 6; Oxy-fuel cutting and Unit 7 Plasma arc cutting. Set up procedures for oxy-acetylene welding Oxy-acetylene welding procedure Preparation for welding metals Safety procedures Quality procedures Checking procedure Recording and reporting procedures Regulations, legislation, agreements, policies, standards: Applicable safety, health and environmental protection legislation and standards. Acetylene gas is shipped in special cylinders designed to keep the gas dissolved. Oxyacetylene definition is - of, relating to, or utilizing a mixture of oxygen and acetylene. Perform the assigned welds and cuts. OXY-ACETYLENE WELDING AND/OR CUTTING. Acetylene cylinders should always be stored in a specifically assigned storage location and never lashed to handrails or inside accommodation spaces. Some of these safe practices are listed below. Safety Precautions These safety precautions contain the basic information needed to install, operate, maintain, and repair our equipment. The main parts that make up the oxygen acetylene equipment are: Cylinders. Tilt and roll on bottom edges. • Wear approved shaded oxy-acetylene safety glasses - #3 or greater • Use gloves during torch operation and when handling hot metals • Long clothing to protect from INFRARED RADIATION and SPATTER Oxygen & Acetylene Cylinders. Welding Safety Procedures Printed copies of this document are uncontrolled. Go through the same procedure for the oxygen cylinder. Harris Products Group NASCAR Experience Steve Augustine was the grand prize winner of the Harris NASCAR Racing Experience Giveaway. If that cylinder fails requalification, choosing the right disposal method can be just as important as choosing the right valve. Mobile Oxy-Acetylene/Propane Units Operators should always follow the Manufacturer's instructions for the specific equipment in use. Oxy-Fuel gas characteristics • SECTION 4. Once you complete the Oxy-Acetylene Welding and Cutting course, you will be able to confidently: • Perform basic welding, heating and cutting procedures;. HVAC/R Industry. Brazing copper pipes safe work method statement is a 14 page document compliant with statute OHS reporting requirements. Operate Oxy-Acetylene equipment properly. Of particular relevance to this guidance is that acetylene pressure must not exceed 0. An oxy-acetylene torch, also known as a blow torch, is a dangerous cutting system, but it's also a powerful and useful tool if you need to cut steel. This original protocol caused much misinformation to circulate about the behaviour of acetylene in response to fire - and in turn influenced the Health and Safety Executive and many ancillary bodies, such as insurers, to recommend that oxy-acetylene should be replaced by oxy-propane where possible. They have an appreciation for safety, injury/illness prevention, and an understanding of how safety is integrated into the department's mission. Storing and transporting oxy acetylene. CHAPTER II OXY-ACETYLENE WELDING AND CUTTING MATERIALS _Welding. Equipment and Safety; 2 Objectives. Lighting, adjusting and shutting down an oxygen-acetylene torch is easy – especially when following the proper procedures. 3Applying Class and Subsidiary Risk labels (if required). Personal safety 3. When it comes to expiration dates, Work Health and Safety do not have any set guidelines, so it’s critical to check these dates with your manufacturer or supplier. Setting up Oxy Acetylene Kit is not rocket science, but it is important to do it correctly. This revision complies with these new regulations. Learning about fire triangles can be pretty boring but using a cutting torch safely requires a good understanding of combustion. Compressed Gas Cylinder Safe Handling, Use and Storage September 13, 2017 Safety Resources Page 4 of 29 Fire and Explosion Hazards: Flammable gases such as acetylene, butane and hydrogen can burn or explode under certain conditions. The process may also employ the use of a filler metal. How to properly light, adjust and shut down an oxy–acetylene torch. Personal Safety Equipment The correct safety equipment must be used when using the oxy-acetylene equipment. The oxyfuel process is the most widely applied industrial thermal cutting process because it can cut thicknesses from 0. Perform Describe set-up proceduresthe safety precautions for oxy-fuel when weldinghandling andand storing cutting oxy-fuel equipment. mixture of gases—oxygen and acetylene—to generate heat for welding metals (Figure 41-5). Oxy-fuel Equipment Safety Guidelines. How To Cut with Oxy Acetylene where you are cutting that is filled with water to prevent a safety hazard of fire. Purge and check for constant acetylene gas flow: Open the acetylene blowpipe valve for 2 seconds and check the delivery gauge. Manual Welding: Welding with the torch, gun, or electrode holder held. With the addition of a Cutting Torch the Oxy-acetylene Welding Unit becomes an efficient tool for the cutting of metals. It is the only gas mixture hot enough to melt steel; other gases (propane, LPG or hydrogen) can be used for lower melting point non-ferrous metals, for brazing and silver soldering and as a preheating/piercing gas for. Al Kluever 05-11-17. Simple welding with different processes 4. OXY ACETYLENE GAS WELDING EQUIPMENT. Warnings concerning the danger and liability involved in welding high-strength steels will be stressed (auto body and chassis, etc. JOB SAFETY ANALYSIS (JSA) PROCEDURE 6. This revision complies with these new regulations. inhalation of noxious fumes. Materials Needed: 1. 1 - Safety for Oxyacetylene Welding Rev Date:06/03/2014 Printed copies of this document are uncontrolled. Learning Objectives 1. Oxy-acetylene equipment was used for. 00 Credits This course covers welding methods used for securing body sheet metal including the thinner, high-strength, low alloy steels. In this article, you will learn the basics of setting up, using and extinguishing an Oxy-Acetylene Cutting Torch. PRE-OPERATIONAL SAFETY CHECKS: 1. OPENING AND CLOSING PROCEDURE GAS CUTTING EQUIPMENT Copper Piping - Welding / Brazing OBJECTIVE On completion of this element you will be able to join pipes in the down-hand position, by means of the recognised oxy-acetylene silver soldering and copper joining methods,. procedure and operator qualifications and the interpretation of the test results. Emphasis is placed on safety at all times. For more information, contact Safety or Industrial Hygiene or call (951) 827-5528. Gather your supplies. Slowly open the main valve of the acetylene tank and adjust the acetylene pressure regulator to 5PSI (pounds to square inch). FEMA NATIONAL US&R RESPONSE SYSTEM STRUCTURAL COLLAPSE TECHNICIAN 9-99 MODULE 1 - TOOL LAB Skills Pass Fail Date ANCHORING AND NAILING CONTINUED *Demonstrate Safe Operation Paslode Nailer *Demonstrate Safe Operation of Pneumatic Nailer *Demonstrate Safe Operation of Hilti Tool *Describe Components/Accessories of Anchor Kit. The oxy-acetylene flame and the electric arc produce intense light in the ultraviolet spectrum which can kill the cells on the retina of your eyes and cause sunburn on your skin. The incident happened on Tuesday. Successful completion of each semester and/or permission of the instructor is required for acceptance into the next semester. These precautions are the backbone of every Owner's Manual we produce. Global Oxy-Fuel Welding Equipment Market is segmented, By Technology into Arc Welding, Oxy-fuel Welding, Resistance Welding, Laser Beam Welding, and Others. Materials Needed: 1. Water may be ineffective, but should be used to keep fire-exposed containers cool. Oxy-Acetylene Welding Fusion Welding Leftward Welding Heat parent metal. Posted at 10:45am Dec 23, 2008 EST. Always follow these basic safety rules when working with oxy-fuel equipment: Chain cylinders to prevent their falling over. Figure 41-5. Disposing of your scrap acetylene cylinders. Oxy Acetylene Torch Review: Why it is preferred? Gas welding is a procedure that uses gases such as acetylene, hydrogen, natural gas, etc. This decreases the likelihood of a potential incident. Storing and transporting oxy acetylene. 7 MPa) (or 235 psig (1. Welding Safety Test. Purge and check for constant acetylene gas flow: Open the acetylene blowpipe valve for 2 seconds and check the delivery gauge. Victor Gas Equipment's tradition of unparalleled safety, performance and reliability remains a cornerstone of the brand. 4) Close oxygen cylinder valve. Equipment and Safety; 2 Objectives. Welding Mask. Intertek offers writing of welding procedures and welder training to British, European and American welding qualification codes. 2, Eye Irrit. 0 Oxy-Acetylene Welding Procedures 14 - Safety and emergency procedures. Demonstrate the use of an oxy-acetylene torch to cut materials. There are some potential safety hazards with gas welding, which means that following the correct safety procedures is essential. Please note that prior to attending this workshop all delegates must have received safety awareness training. Forklift Gas Bottle Changeover Procedure - Remove & Replace Forklift LPG Tank Learn the safe and proper forklift LPG tank changeover procedure. Under the guidance of the instructor the student will safely light the torch to obtain a neutral cutting flame. 2 General safety and health training 36 Appendix I Unsafe acts 38 Appendix II Typical equipment for welding and cutting using oxy-acetylene flame 40 Appendix III. Remember to always follow the proper safety procedures in order to ensure that the job is done safely and that all welders and their assistants are not injured in any way. 2 Emergency response procedures and equipment 32 7. Oxy acetylene welding: hazards and precautions to ensure safety at welding workplace Out of many procedures, oxy acetylene is one of the most preferred processes because it delivers the. Activities are conducted in a teamwork environment. Oxyacetylene Welding and Cutting. Position metal for a horizontal butt weld. Simple welding with different processes 4. LIGHTING UP. Procedures are identified for maximising energy efficiency whilst completing the job. Safety is a full-time responsibility. The hazard symbol should be black on a yellow background and a triangle should be depicted around the hazard symbol. • Fuel gases most commonly used in oxy-fuel processes are acetylene and LP (Liquefied Petroleum). This gas mixture also provides the highest flame temperature of available fuel gases, however acetylene is generally the most expensive of all fuel gases. • Has a burning temperature of 4,600o F. See the Safety Training Matrix to assist in determining training requirements. "To shut down the oxyacetylene outfit: 1. , fire extinguishers, breathing apparatus, eye protection, ventilated gas cabinets, etc. OXY - FUEL GAS WELDING Safe operating procedure - Oxy acetylene fuel gas welder Last modified by:. Oxygen And Acetylene Use And Safety AR 2010 11 DMME Division of Mineral Mining Gas flames produce infrared radiation which may have a harmful effect on the – A free PowerPoint PPT presentation (displayed as a Flash slide show) on PowerShow. MEM05003B - Perform soft soldering. COMPULSORY PPE PRE-OPERATIONAL SAFETY CHECKS 1. inhalation of noxious fumes. • They occur either because the torch tip touched the work or because of insufficient gas pressure. SAFETY COMPLIANCE CHECKLIST Welding Operations General 29 CFR 1910 Ÿ Hot work permit (MSFC 1155) completed and approved? Contact Industrial Safety Office. Perform Describe set-up proceduresthe safety precautions for oxy-fuel when weldinghandling andand storing cutting oxy-fuel equipment. An oxy acetylene torch is an affordable and versatile tool used by many people to heat, weld, solder, and cut metal. Oxy-fuel Equipment Safety Guidelines. What to do?. Procedures. MEM16007A- Work with others in a manufacturing, engineering or related environment. It is, therefore, necessary that proper safety and operating procedures are understood prior to using such apparatus. Use proper safety procedures when welding and oxy- acetylene cutting. Identify the types and uses of the oxy-fuel flame settings. See which companies have a fully implemented safety program and achieved COR. The incident occurred when the welder was ready to ignite the cutting torch head. *FREE* shipping on qualifying offers. Relevant sketches are given wherever required to make the subject interesting. Safety Data Sheets for the gases being used should be available & understood. Welds up to 3/8" (9. Perform the assigned welds and cuts. BOC Guidelines for Welding and Cutting. Other welding techniques that are effective for aluminum include TIG (tungsten inert gas) welding and MIG (metal inert gas) welding. Because this is achieved by oxidation, it is only effective. Oxy acetylene welding also makes use of electrodes, but instead of an arc generated by current, an oxy acetylene torch provides the energy for welding. welding processes, safety in electric arc welding, welding electrodes, oxy acetylene gas welding, its equipment, safety in gas welding filler rods, oxy acetylene gas cutting etc. 11 – Describe the role of the Workplace Safety and Insurance Board. This decreases the likelihood of a potential incident. JSA is Job specific like cutting of steam tubes using OXY-Acetylene set in the boiler 6. Welding Procedure Beginner Mistake #1: Not controlling the heat and weld puddle resulting in poor weld penetration and poor weld strength. Module 2 Thermal Processes Unit 1 Introduction to Thermal Processes and Safety Unit 2 Introduction to Oxy-Acetylene Welding Unit 3. General mechanical skills in concrete, machining, and alignment/setting. Follow proper safety procedures and wear personal safety equipment — read the Owner's Manual! Inspect the torch tip, electrode and shield cup and replace worn items. The practice used on the day of the incident was to de-pressurise the tank before carrying out spot brazing of the pin holes. Do not use wooden. I just couldn't stand to look at that very bright flame, the glasses helped but it was hard to work with themmaybe I should have tried harder but for me, it was just easier to give up using that fuel combo. SOP 15 – Oxy Acetylene – Cutting & Welding DO NOT proceed in this operation unless appropriately instructed in its safe use and operation and permission to operate has been given. The Plant and Equipment Risk Management Forms and Safe Work Procedure templates have been designed as generic guides to assist workplaces with assessing plant risks and developing safe work procedures.